LOHIA GROUP
Injectoplast
IP

Quality

At Injectoplast, we understand your expectations regarding quality & consistency. As a industry leader, we are able to demonstrate our commitment to quality by maintaining our supplies Below 10 PPM to all our customers for the last seven years in a row.

Injectoplast is currently certified to ISO/ TS 16949:2009 quality management system in order to maintain pace with the ever demanding and continuously changing quality system standards, as well as to meet the Global customers’ expectations.

Injectoplast is awarded ‘A’ grade in the quality capability assessment carried out by the No.1 car manufacturer in Europe
M/s Volkswagen(VW) in the year 2010. In the year 2014, Injectoplast successfully retained this ‘A’ grade during the recertification audit by VW team.

Injectoplast is recognized with prestigious Ford Q1 Award in the Year 2007, which is based on the global Malcom Baldridge Award for Excellence in Quality, Cost, Delivery and Servicing the Customers.

Injectoplast is also certified with SQ Mark of HYUNDAI MOTO INDIA LTD. in the year 2009 for its outstanding performance in the Quality Management System Evaluation. This is a very stringent evaluation drive from HMI for its supplier base.

Our Dedication Towards :

Quality products

On Time Delivery

Cost effectiveness

Product Engineering & Program Management

Is reflected in our Quality Policy which reads as follows :

The exclusive features of our quality system are:

Effective control plans and procedures are formulated for incoming material. Systematic sampling, in-house testing and inspection facilities further strengthen these controls

Control plans for all stages of the manufacturing process are strictly followed with respect to machines, materials, men and environment

Constant monitoring and analysis of the process is done using Statistical Process Control (SPC) techniques like X/R charts for dimensional controls and p-charts for attribute characteristics. We at Injectoplast assess our process capability by maintaining Cpk of 1.67 min. for all significant characteristics

Failure Mode & Effects Analysis (FMEA) is used for potential defect prevention. Visual aid techniques are used for work instruction and educating the workforce

8D technique, 5 Why analysis, ISHIKAWA diagrams, Drill Deep Worksheets etc. are used for problem solving by implementing appropriate corrective & preventive actions

Proper & well defined reaction plan for non-conforming products is followed

Customer PPM is maintained below 10 collectively

Our operating team contribute the maximum towards maintaining quality. In-house training of all the employees is an ongoing process at Injectoplast

Pass Through Characteristics (PTC) are identified for critical parts and Poka-Yoke is implemented for all such parameters for prevention as well as detection

 

We monitor our In-house & Customer PPM on a regular basis. Dedicated Cross Functional Teams (CFT) are working hard continuously for PPM monitoring and control. Our overall Customer PPM is maintained Below 10 PPM for the last seven years. We are supplying our products to several customers with 0 PPM track record. Some customers have also rated us as their Preferred Long Term Supplier and with some customers, our Overall Ranking is No. 1 for the last many years.

 
 
INSPECTION AND TEST FACILITY
 
 
QA Lab QA Lab
 
POLYMER TESTING EQUIPMENTS
Brabender Moisture Balance M.F.I. Tester
   
Flammability Chamber Specific Gravity Balance
 
INSPECTION INSTRUMENTS
Moisture Content Dynamic Balancing Machine
   
Millipore Tester Vision Magnifier
 
Filler Content Salt Spray Testing Chamber
 
UTM Machine Profile Projector
 
Digital Microscope Vicker Hardness Tester
 
‘A’ SURFACE INSPECTION EQUIPMENTS
 
Spectrophotometer Spectrophotometer
   
Glossometer Colour Matching Cabinet


Powertrain & Engine Parts / Modules
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