DET NORSKE VERITAS (DNV) has certified Injectoplast as an ISO 9002:1994 company with effect from February 5, 1997.
Injectoplast has also achieved QS 9000 certification on August 1999 for its principal plant at Kanpur, and its new plant at
Chennai has also been certified to QS 9000 in year 2001.
In order to maintain pace with the ever demanding & continuous changing quality system standards, as well as
to meet the European customers' expectations; we achieved the certification of ISO/TS 16949: 2002 in
Febraury 2003. This standard avoids multiple certification audits as it is recognised all around the globe.
Our Chennai plant also got certified to ISO/TS 16949 : 2002 in May 2005. Both the Kanpur and Chennai
plants got re-certified to ISO/TS 16949 :2002 in February 2006.
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Injectoplast Chennai unit has been recognized with prestigious Ford Q1 Award for its consistent performance in Quality, Delivery and implementation of Ford specific requirements related to quality and environment management systems.
This Q1 award is a special award in the automotive industry and is given to very few organizations which are supplying consistently good quality components to Ford directly as a Tier-1 supplier. It is a perpetual assessment system which keeps a supplier always on its toes to maintain their performance w.r.t. quality, delivery, EMS etc.
Injectoplast Chennai unit has been certified with SQ Mark of HYNUDAI MOTOR INDIA LTD. for its oustanding performance in the Quality Management System Evaluation. This is a very stringent evaluation drive from HMI for its supplier base.
This was a joint evaluation by VISTEON India & HMI team in which they have audited the shop floor practices being followed by the suppliers. It is a token of recognition of the best practices which we have adopted in our organisation for the past several years.
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Our dedication towards
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Quality products |
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Cost effectiveness |
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Delivery on Time |
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Development & Response
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Is reflected in our Quality
Policy which reads as follows:
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To implement the above, we follow an effective quality assurance system to match the international norms. |
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The exclusive features of our quality system are: |
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Effective control plans and procedures are formulated for incoming material Systematic sampling plan, in-house testing and inspection facilities further strengthen these controls |
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Control plans for all stages of the manufacturing process are strictly followed with respect to machines, materials, men and environment |
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Constant monitoring and analysis of the process is done by using Statistical Process Control (SPC) techniques like X/R charts for dimensional controls and p-charts for attribute characteristics (visual checks). We at InjectoPlast assess our process capability by maintaining Cpk of 1.67 for all Auto parts |
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Failure Mode & Effects Analysis (FMEA) is used for potential defect prevention . Visual aid techniques are used for work instruction and educating the workforce |
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8D technique, 5 Why analysis, Fish Bone diagrams etc. are used for problem solving by implementing appropriate corrective & preventive actions |
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Proper & well defined reaction plan for non-conforming products is followed |
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Customer PPM below 10 (Single Digit). |
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First run capability is assured for new or modified products |
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Out going products are further assured for quality through dock audit inspection system |
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Annual layout inspection of the products for monitoring the variation in product characteristics attributed due to process and tool |
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Our workers and supervisors contribute the maximum towards maintaining quality In-house training of all the employees is an ongoing process at InjectoPlast |
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We monitor our In-house & Customer PPM on a regular basis. Our drive towards PPM control started way back in year 1998. Starting with a figure of 80,000 as our In-house PPM at that time, we are now able to maintain it below 7000. Dedicated Cross Functional Teams (CFT) are working hard continuously for PPM monitoring and control. Our overall Customer PPM is maintained below 10 PPM for the last six years.
We are supplying our products to several customers with 0 PPM. Some customers have also rated us as their preffered Long Term Supplier and with some customers, our Overall Ranking is No. 1 for the last many years.
A glance at the Process flow from RFQ to Supply will give you a clear idea about the importance we attach to quality
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QUALITY CONTROL & POLYMER TESTING |
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| QC Lab |
Environmental Test Chamber |
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| Brabender Moisture Balance |
M.F.I. Tester |
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| Colour Matching Cabinet |
Universal Testing Machine |
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| Dynamic Balancing Machine |
Moisture Analyser |
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| Specific Gravity Balance |
Gloss Meter |
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| Vision Magnifier |
Hardness Tester |
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| Spectrophotometer |
Salt Spray Chamber |
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